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Refractory-Grade Bauxite

Bauxite - an aluminium-hydroxide rock - selected for low iron and silica and calcined to a dense, hard, high-alumina refractory aggregate · Calcined to 85-90% Al2O3, chiefly as corundum and mullite, from gibbsite, boehmite and diaspore precursors · Mohs 7-9 after calcination

Also sold as: Calcined bauxite, RASC bauxite

In short

Refractory-Grade Bauxite is a bauxite - an aluminium-hydroxide rock - selected for low iron and silica and calcined to a dense, hard, high-alumina refractory aggregate, Calcined to 85-90% Al2O3, chiefly as corundum and mullite, from gibbsite, boehmite and diaspore precursors, and sits at 7-9 after calcination on the Mohs scale. Its colour comes from buff to dark brown from residual iron; irrelevant to function. Most of what is traded comes out of Bonasika and Linden, Guyana - the historic refractory-grade standard. Calcined in rotary or shaft kilns at 1,500-1,600 C to convert hydroxides to corundum and mullite and shrink the grain to near-zero porosity.

The facts

Species
Bauxite - an aluminium-hydroxide rock - selected for low iron and silica and calcined to a dense, hard, high-alumina refractory aggregate
Chemistry
Calcined to 85-90% Al2O3, chiefly as corundum and mullite, from gibbsite, boehmite and diaspore precursors
Hardness
7-9 after calcination on the Mohs scale
Refractive index
Opaque as an aggregate
Specific gravity
3.10-3.30 after calcination
Crystal system
Aggregate
Cleavage
None
Cause of colour
Buff to dark brown from residual iron; irrelevant to function
Origins
Bonasika and Linden, Guyana - the historic refractory-grade standard · Shanxi, Guizhou and Henan Provinces, China - now the dominant supply · Para and Minas Gerais, Brazil · Australia and Guinea (mostly metallurgical rather than refractory grade)
Treatment
Calcined in rotary or shaft kilns at 1,500-1,600 C to convert hydroxides to corundum and mullite and shrink the grain to near-zero porosity. Uses: monolithic refractory castables, refractory brick, high-friction anti-skid road surfacing (a large and less obvious market), abrasive grain, and proppant. Chinese export policy and energy costs drive pricing for the whole sector, which is a real supply-security concern for European and North American refractory makers. The overwhelming majority of world bauxite goes to alumina and aluminium, not to refractories.
Confused with
Andalusite, kyanite and sillimanite refractories, Fused and sintered alumina, Chamotte / fireclay grog, Mullite
Price guidance
$350-650 per tonne for calcined refractory grade; high-alumina and low-iron specifications at the top

What refractory-Grade Bauxite actually is

Refractory-Grade Bauxite is classified as bauxite - an aluminium-hydroxide rock - selected for low iron and silica and calcined to a dense, hard, high-alumina refractory aggregate, with the composition Calcined to 85-90% Al2O3, chiefly as corundum and mullite, from gibbsite, boehmite and diaspore precursors. It crystallises in the aggregate system.

Colour comes from buff to dark brown from residual iron; irrelevant to function, which is also what a laboratory looks at when it is asked whether a colour is natural.

Specific gravity around 3.10-3.30 after calcination. Cleavage: none. Those three numbers separate it from most of what imitates it.

Where refractory-Grade Bauxite comes from

Refractory-Grade Bauxite is produced at Bonasika and Linden, Guyana - the historic refractory-grade standard, Shanxi, Guizhou and Henan Provinces, China - now the dominant supply, Para and Minas Gerais, Brazil and Australia and Guinea (mostly metallurgical rather than refractory grade).

The locality is part of the description, not a footnote — two stones of the same weight from two of these places are not the same stone.

How refractory-Grade Bauxite is treated

Calcined in rotary or shaft kilns at 1,500-1,600 C to convert hydroxides to corundum and mullite and shrink the grain to near-zero porosity. Uses: monolithic refractory castables, refractory brick, high-friction anti-skid road surfacing (a large and less obvious market), abrasive grain, and proppant. Chinese export policy and energy costs drive pricing for the whole sector, which is a real supply-security concern for European and North American refractory makers. The overwhelming majority of world bauxite goes to alumina and aluminium, not to refractories.

Treatment changes value, sometimes by a multiple, so it belongs in the description before the price and not after the sale.

What refractory-Grade Bauxite is confused with

In the trade refractory-Grade Bauxite is most often mistaken for, or substituted by, Andalusite, kyanite and sillimanite refractories, Fused and sintered alumina, Chamotte / fireclay grog or Mullite.

Because the material is opaque, refractive index is no help. Specific gravity around 3.10-3.30 after calcination, hardness of 7-9 after calcination, streak and magnification do the work instead.

What refractory-Grade Bauxite is used for

Demand for refractory-Grade Bauxite comes from heavy industry and abrasives, which is why one price per carat never covers it.

We quote each application in the unit that trade actually buys in, by the tonne.

Durability and care

Refractory-Grade Bauxite is 7-9 after calcination on the Mohs scale, with none cleavage.

With no cleavage plane to worry about, the practical limit is abrasion rather than breakage, and it takes daily wear well.

Warm water, mild soap and a soft brush. Avoid ultrasonic cleaners on anything fracture-filled, stabilised, dyed or visibly included.

What refractory-Grade Bauxite costs

As a guide, refractory-Grade Bauxite trades around $350-650 per tonne for calcined refractory grade; high-alumina and low-iron specifications at the top.

That is a range, not a quote. Colour, size, clarity, cut and origin move the figure a long way inside it, and the only honest price is one given against a specific stone. Send us what you need and we will price it.

Questions

Is refractory-Grade Bauxite treated, and how?

Calcined in rotary or shaft kilns at 1,500-1,600 C to convert hydroxides to corundum and mullite and shrink the grain to near-zero porosity. Uses: monolithic refractory castables, refractory brick, high-friction anti-skid road surfacing (a large and less obvious market), abrasive grain, and proppant. Chinese export policy and energy costs drive pricing for the whole sector, which is a real supply-security concern for European and North American refractory makers. The overwhelming majority of world bauxite goes to alumina and aluminium, not to refractories.

Where does refractory-Grade Bauxite come from?

Bonasika and Linden, Guyana - the historic refractory-grade standard, Shanxi, Guizhou and Henan Provinces, China - now the dominant supply, Para and Minas Gerais, Brazil and Australia and Guinea (mostly metallurgical rather than refractory grade). Origin affects price, so we name the locality rather than the country on every quote.

Is refractory-Grade Bauxite hard enough to wear every day?

Yes. At 7-9 after calcination on the Mohs scale with no cleavage plane, it handles daily wear well. The practical limit is gradual abrasion rather than chipping.

How much does refractory-Grade Bauxite cost?

Indicatively $350-650 per tonne for calcined refractory grade; high-alumina and low-iron specifications at the top. Colour, size, clarity and origin move the price a long way within that, so treat it as a range and ask for a quote against a specific stone.

What is refractory-Grade Bauxite confused with?

Most often Andalusite, kyanite and sillimanite refractories, Fused and sintered alumina, Chamotte / fireclay grog and Mullite. Since the material is opaque, separation relies on specific gravity near 3.10-3.30 after calcination, hardness and magnification.

Related stones

Looking for refractory-grade bauxite?

Tell us the size, the quality and what it is for. We source it, photograph it and quote it — with the locality named.